STRAINED VALVE-HOUSING CONTACT OF HYDRAULIC STEER

Authors:

Petr V. Senin,Aleksei V. Stolyarov,Sergey V. Chervyakov,

DOI NO:

https://doi.org/10.26782/jmcms.spl.8/2020.04.00001

Keywords:

Steerage,hydraulic steer,fault,wear,finite-element method,

Abstract

The use of hydrostatic steerage in agricultural and construction vehicles shows that, compared to traditional hydromechanical steerage, it has better balance and no steering wheels vibrations. But in certain environments, these automobiles have to work in severe conditions and the steering breaks down rather quickly. There can be multiple reasons for this – dirt, wear, excessive turn effort. The analysis of defects of the XY 145 0/1 hydraulic steers has demonstrated that 100% of breakdowns are caused by the wear of the slide valve-housing pair, i.e. this contact is limitative. Therefore, complete wear of these parts lead to the situation when turning the vehicle requires the effort exceeding normal. To find out how to increase durability of the valve-housing pair, we conducted a research of its stress-strain state. The strains in the contact can be studied with the help of the finite-element method which allows high-precision modeling of any components and mechanisms in operation. As a result, we generated a finite-element mesh with the minimal, average and maximal pressure values, transitions and deformations in elements; pressure values were presented as a graphical file with a diagram. The model of the strain state of hydraulic steer XY-145 slide valve-housing contact can be used in selecting the materials which, applied to the worn surfaces, will increase the general durability of hydraulic steers.

Refference:

I. Burumkulov F.Kh., Ivanov V.I., Velichko S.A., Ionov P.A., Suldin S.P. (2005), Increasing of reliability of NSh-U hydraulic pumps by electric spark alloying of the working surfaces of friction couples, Elektronnaya Obrabotka Materialov, Vol. 41, No. 6, 13–18 (in Russian).

II. Burumkulov F.Kh., Velichko V.I., Ivanov V.I., Ionov P.A., Okin M.A., Stolyarov A.V. (2009), Electric spark nanocomposite coatings and their wear resistance, Machinery in Agriculture, № 1, 11-13 (in Russian).

III. Burumkulov F.Kh., Ivanov V.I., Velichko S.A., Denisov, V.A. (2014), Plasticity of electrospark. Surface Engineering and Applied Electrochemistry, Vol. 50, No. 2, 106–110.

IV. Galkin V.O. (2011), Analysis of mathematical models. Binom, Мoscow, Russia. (in Russian)

V. Mamaev V.B. (2013), Analysis of tense and deformed state in elementary unit on the example of precipitation process. Izvestia BMSTU. Retrieved from http://cyberleninka.ru/article/n/analiz-napryazhennogo-i-deformirovannogo-sostoyaniya-v-elementarnom-obeme-na-primere-protsessa-osadki (in Russian).

VI. Senin P.V., Davydkin A.M., Chervyakov S.V. (2013), Malfunction causes of dosing pumps and hydraulic steers (on the example of a hydraulic steer of the XY 145-0/1 trademark). Traktora i Selkhozmashiny, №12, 38-40 (in Russian).

VII. Stolyarov A.V. (2009), Increasing TBO of axial-piston hydraulic pump with slanting sheave block for restoration and hardening of worn surfaces of components. Dissertation. Saransk, Russia(in Russian).

View | Download