Authors:
Mohammed Mishri Gatea,Hani Aziz Ameen,Haidar Akram Alsabti,DOI NO:
https://doi.org/10.26782/jmcms.2021.05.00004Keywords:
Deep drawing process,1100 aluminum alloy,Formability,hydro-punch,ANSYS,warming hydroforming process,Abstract
The limiting used of the alloys of aluminum since the formability is low at room temperature. To plan and grow more parts made of aluminum, new forming systems, for example, warm framing hydroforming and warming hydroforming processes have been explored to solve the low formability. The effect of temperature on the mechanical properties of aluminum 1100 sheet alloy is investigated at different temperature levels and strain rates using the test of uni-axial tensile. A warming forming tool for sheet metal is designed and manufactured. Four temperatures levels were used in this experiments (25 , 100 200 and 300 ). The drawing speeds that were used in these experiments were (3, 6, and 9 mm/min). Before design, the warming hydro-punch system, the analysis of this system is done in ANSYS software to choose the optimum die radius and then the results of experiments are simulated. The results of experiments showed that the appropriate hydroforming temperature and drawing speed of 1100 aluminum alloy are 300 and 3mm/min respectively. The FE simulation of strain distribution matched reasonably well with the experimental results.Refference:
I. ANSYS 19.0 R1 User guide, 2019.
II. Agarwal A., Seretse O.M., Pumwa J. : ‘FINITE ELEMENT AND TAGUCHI RESPONSE ANALYSIS OF THE APPLICATION OF GRAPHITE ALUMINIUM MMC IN AUTOMOTIVE LEAF SPRING.’ J. Mech. Cont.& Math. Sci., Vol.-15, No.-7, July (2020) pp 168-179. DOI : 10.26782/jmcms.2020.07.00013
III. Billur, E. (2008). Warm Hydroforming Characteristics of Stainless Steel Sheet Metals.
IV. Cevdet Meriç, Enver Atik, Erdoğan Özkaya (1997). Investigation of Deformation Temperatures and Strain Rate Effects’ on the Mechanical Properties of Al 99.0. Pamukkale Univ Muh Bilim Derg. 3(1): 293-298.
V. Hein, P., & Vollertsen, F. (1999). Hydroforming of sheet metal pairs. Journal of Materials Processing Technology, 87(1-3), 154-164.
VI. Hani Aziz Ameen (2010). “ Study the stresses in deep drawing process using conical die”, Journal of Kerbala University,Vol.8, No.1,Sientific,(in Arabic) .
VII. Koç, M. (Ed.). (2008). Hydroforming for advanced manufacturing. Elsevier.
VIII. Koç, M., Agcayazi, A., & Carsley, J. (2011). An experimental study on robustness and process capability of the warm hydroforming process. Journal of manufacturing science and engineering, 133(2).
IX. Li, D., & Ghosh, A. (2003). Tensile deformation behavior of aluminum alloys at warm forming temperatures. Materials Science and Engineering: A, 352(1-2), 279-286.
X. Modi, B., & Ravi Kumar, D. (2013). Effect of friction and lubrication on formability of AA5182 alloy in hydroforming of square cups. In Materials Science Forum (Vol. 762, pp. 621-626). Trans Tech Publications Ltd.
XI. Moneer H. Al-Saadi, Hani Aziz Ameen & Rawa Hamed M. Al-Kalali (2011). “Influence of Metal Type on the Deep Drawing Force by Experimental and Finite Element Method”, Engineering and Technology Journal, Vol.29, No.13.
XII. Modi, B., & Ravi Kumar, D. (2013). Effect of friction and lubrication on formability of AA5182 alloy in hydroforming of square cups. In Materials Science Forum (Vol. 762, pp. 621-626). Trans Tech Publications Ltd.
XIII. Naka, T., Torikai, G., Hino, R., & Yoshida, F. (2001). The effects of temperature and forming speed on the forming limit diagram for type 5083 aluminum–magnesium alloy sheet. Journal of Materials Processing Technology, 113(1-3), 648-653.
XIV. Nakasone Y. and Yoshimoto S. (2006). “Engineering Analysis with ANSYS Software”, Department of Mechanical Engineering, Tokyo University of Science.
XV. Shah, M., Billur, E., Sartkulvanich, P., Carsley, J., & Altan, T. (2011, August). Cold and Warm Hydroforming of AA754‐O Sheet: FE Simulations and Experiments. In AIP Conference Proceedings (Vol. 1383, No. 1, pp. 690-697). American Institute of Physics.
XVI. Umair Aftab, Muhammad Mujtaba Shaikh, Muhammad Ziauddin Umer. : ‘A NEW AND RELIABLE STATISTICAL APPROACH WITH EFFECTIVE PROFILING OF HARDNESS PRESERVING SAMPLES IN TIG-WELDING, THERMAL TREATMENT AND AGE-HARDENING OF ALUMINUM ALLOY 6061’. J. Mech. Cont.& Math. Sci., Vol.-15, No.-11, November (2020) pp 108-118. DOI : 10.26782/jmcms.2020.11.00010
XVII. Yuan, S., Qi, J., & He, Z. (2006). An experimental investigation into the formability of hydroforming 5A02 Al-tubes at elevated temperature. Journal of Materials Processing Technology, 177(1-3), 680-683.
View Download