MINIMIZING MRR DURING TURNING OF AISI 4140 STEEL WITH THE SELECTED PROCESS PARAMETERS BY OPTIMIZATION

Authors:

S. Christopher Ezhil Singh,D.Rajeev,C.Sankar,D. Dinakaran,S. Ajitha Priyadarsini,

DOI NO:

https://doi.org/10.26782/jmcms.2020.03.00013

Keywords:

Turning operation,MRR,BBD,ANOVA,Regression equation,

Abstract

The intention of this paper is to optimize the process parameters for diminishing metal removal rate throughout turning. The competition of modern world industry is mainly concerned with surface finish, increase the tool life, better quality, and better accuracy. Tungsten carbide insert and Tool holder PSPNR 2525 were used as a cutting tool for turning AISI 4140 Alloy steel to optimizing the process parameters (PP). The turning experiments will organize using center lathe. Design of Experiments (DoE) was done based on Box Behnken Design (BBD). Metal Removal Rate  (MRR) calculated by the formula, then analysed with help of Design Expert Software (DES). The regression equation and ANOVA are employed to firmly decide the PP affecting the cutting force and MRR. The Cutting Speed (CS), feed, Depth of Cut (DoC) are the selected parameters.

Refference:

I. D.Rajeev, D.Dinakaran, S.Christopher Ezhil Singh, “Tool Wear Prediction on Dry Hard Turning Processes of Carbide Coated AISI4140 Steel Using Artificial Neural Network”, Bulletin of the Polish Academy of Science: Technical Science, Vol. 65(4), pp. 553-559, 2017

II. IkhlasMeddour, “Prediction of SR and cutting forces using RSM, ANN, and NSGA-II in finish turning of AISI 4140 hardened steel with mixed ceramic tool”, The I. J. of Adv. Manu. Tech., Vol.97(5–8), pp.1931–1949, 2018

III. K.ManikandaPrasath, T.Pradheep, S.Suresh, “Application of Taguchi and RSM in Steel Turning Process to Improve SR and MRR”, Materials Today: Proceeding, Vol.5, issue 3, pp.24622-24631, 2018

IV. Ravi Aryan, Francis John, Santosh Kumar, Amit Kumar,“Optimization Of Turning Parameters Of Al Alloy 6082 Using Taguchi Method”, I. J. of Adv. Res. and Inn., Vol.5(2), pp. 268-275, 2017

V. S. Arfaoui, “Optimization of hard turning PP using the RSM and finite element simulations”, The I. J. of Adv. Manu. Tech., Vol.103 (1-4), pp.1279–1290, 2019

VI. Sachin C Borse,“Optimization Of Turning PP In Dry Turning Of SAE52100 Steel”,I. J. of Mech. Eng. and Tech., Vol.5(12), pp.01-08, 2014

View Download